Smoked Pulled Pork

Want to make perfect smoked pulled pork at home? This easy recipe guarantees juicy, tender pulled pork with loads of flavour & perfect bark, every time.

Want to make perfect smoked pulled pork at home that’s incredibly juicy and fall apart tender? This easy recipe guarantees tender pulled pork shoulder with loads of flavour and the best smoked bark, every time.

Even if you haven’t got a smoker, this method can be used to make some seriously good oven cooked pulled pork. It’s great in sandwiches with slaw & BBQ sauce but also works really well in pies, on pizzas & even in salads.

Here’s what we’ll be covering in this comprehensive step by step guide;

• What Cut Of Pork To Use – Find out which cuts of pork can be cooked into pulled pork & which ones to avoid.
• How To Trim The Meat – Learn how to trim pork for proper fat rendering & maximum bark formation.
• Simple Homemade BBQ Rub – If you want to make your own BBQ rub, we’ll show you how!
• Maintaining A Consistent Temperature – One of the most important parts of smoking meat.
• How To Deal With The Stall – A frustrating part of smoking meat but we’ll be explaining how to push through it.
• When To Wrap – Tin foil vs butcher’s paper or no wrapping at all?
• How To Tell When The Pork Is Cooked – We’ll show what to look out for to cook tender, juicy pulled pork. This includes how the pork should look & what internal temperature to cook to.
• How Long To Rest For – Why resting matters & how long to do it for.

If you’ve ever wondered where the “smoke” part of this blog’s name comes from, it’s from this style of cooking! Cooking outside, over a live fire is easily one of my absolute favourite ways to cook & it doesn’t get much better than this smoked pulled pork. For more barbecue recipes, like pulled lamb & grilled chicken, take a look at our main course recipe collection!

Why This Recipe Works

This recipe has been developed to give you consistently great pulled pork, whether it’s cooked in a smoker, barbecue or oven.

• Cooked Low & Slow
  A slow, gentle cook breaks down fat & connective tissue, giving you juicy pulled pork with loads of flavour.
• Melt In Your Mouth Tender
  This easy to follow recipe guarantees super juicy, tender pulled pork every time you make it!
• Perfect Bark
  A well balanced rub, proper trimming & consistent air flow gives this pulled pork the best, BBQ restaurant quality bark.
• Ideal For Beginners
  Pulled pork is the perfect first cook for beginners. It’s always a winner though; seasoned pit masters love making it too!
• No Guess Work
  Learn exactly when to wrap the meat, what final internal temperature to aim for and how to tell when your pork is perfectly cooked.
• Can Be Cooked In A Smoker, Barbecue Or Oven
  Seriously good pulled pork can be cooked in a smoker, regular barbecue or oven.

Ingredients To Make The Best Pulled Pork

• The Pork – For the best pulled pork, use a bone-in pork shoulder (also known as a Boston Butt). This cut has the ideal amount of fat & connective tissue which will break down during the low & slow cook, giving you tender fall apart pork.
  Leaving the bone in adds more flavour to the meat & also acts as a doneness indicator. It should slide out cleanly if your pork has been cooked for long enough. For this recipe, we’re using a 2.5 kg joint, which will make around 8 generous portions.
• Slather – A slather helps the rub stick to the meat and promotes better bark formation. French’s yellow mustard is a popular choice, but you can also use a neutral oil or even water instead as the slather doesn’t impart much flavour.
• Rub – Using a well balanced BBQ rub is key to making properly seasoned pulled pork with the best seasoned crust. I’ve included how to make your own but a ready made rub will work as well.
• Spritz – Spraying the meat throughout its smoke also helps with bark formation. With pork, I like to use apple juice & water but you could use beer, cider, cola or water instead. Something with a high sugar content helps caramelise the outside of the meat.
• Wood – When cooking barbecue, it’s best to treat your fuel (wood or charcoal) like an ingredient, as it imparts flavour to the food you’re cooking. A mild fruit wood like apple or cherry works best with pork.

A Note On Barbecues

I cooked my pulled pork on my homemade offset smoker but this recipe will work on any type of barbecue, as long as you can cook on it indirectly. My smoker runs on just wood (I like to use cherry wood with pork!) but if you’re using a charcoal smoker, I’d recommend throwing in a chunk of wood just before adding in the pork.

How To Smoke Pulled Pork – Step By Step

This method uses a slow, gentle cook to break down a fatty pork shoulder into tender, pull-apart meat with a rich smoky flavour and the perfect bark. With the right techniques, you’ll get consistent results every time.

1. Prepare The Pork For Smoking

Pork prep first. If you’re starting with a pork shoulder that still has the skin on, take this off with a sharp knife. Then, trim the fat on top, down to a quarter inch (6mm) then score lightly in a criss cross pattern. This allows the fat to fully render throughout the cook & for more smoke & rub to get into the meat, adding more flavour.

I like to prep the pork the night before then leave it uncovered in the fridge. That way, you don’t have to worry about trimming early the next morning.

2. Rub & Slather

Before smoking the pork, you need to coat it in a BBQ rub; either homemade or ready made. To do this, rub a thin layer of mustard all over the outside of the shoulder (this helps the rub stick) then coat in a generous amount of rub. Pork shoulders can take a lot of seasoning, so don’t be shy with the rub!

Once seasoned, place the pork back in the fridge & let sit uncovered for 30 minutes or so, whilst your smoker heats up. Alternatively, the pork can be rubbed several hours in advance.

3. Light Your Smoker

Next, light your barbecue with charcoal or wood (depending on the type of smoker you’re using), set up for indirect cooking then leave to preheat to 275°f/135°c. Make sure that you’re barbecue is fully up to temperature & producing clean smoke before adding in the pork.

Tip – Clean smoke will be a light blue colour & is vital for proper bark formation & the best smoked flavour. Dirty smoke is thick & white and will make your smoked meat taste bitter. To produce clean smoke, your barbecue needs to have good air flow.

4. Smoke The Pork

Once up to temperature, place your seasoned pork shoulder into the smoker so that it’s facing fat side up. Close the lid & leave to smoke for 3 hours without opening up the smoker. As the fat is facing upwards, it will render over the meat, essentially basting it.

After 3 hours have passed, continue cooking but spray the pork with an apple juice & water based spritz every 45 minutes until a decent bark has formed and the internal temperature of the pork is at least 165°f/74°c. A common sign of when to wrap smoked pork shoulder is when the fat has split on top.

Including the first 3 hours, this part of the cook can take anywhere from 5-9 hours. This depends on how big your pork shoulder is, how insulated your smoker is, how consistent your barbecue temperature is and even the weather.

Tip – It’s important to maintain a consistent temperature & clean quality of smoke throughout the entire cook.

5. Wrapping

Once the pork has reached 165°f/74°c, it’s time to wrap it in foil. We do this because wrapping helps push the meat through the stall, speeding the latter part of the cook up & keeping the pork juicy. At this point, the pork won’t take on any more smoke so the rest of the cook can be done either in the smoker or in an oven.

Wrapping in foil is known as the “Texas Crutch” in barbecue. If you’d prefer your pork’s bark to stay as crisp as possible, with a darker colour and don’t mind a slightly longer cook, you can wrap it in butcher’s paper instead of foil.

The Stall – This is where the internal temperature of meat stops rising for a period of time whilst it is smoking. This is due to moisture loss on the meat’s surface which cools the meat down. With pork, this tends to happen when the internal temperature is around 165°f/74°c.

6. Continue Cooking

Once wrapped, continue cooking the pork it until it is soft & tender. You’ll know when your pork is cooked when you insert a probe into the meat and it feels soft like butter. The target internal temperature for pulled pork is between 195°f-205°f (90°c/96°c).

This latter stage of the cook will roughly take between 2-5 hours. On average, a pork butt smoked at 275°f/135°c will take between 7-14 hours. This is just an estimate though. With barbecue, cook times depend on the size of the meat, the temperature of the smoker & even the weather. It’s important to cook to temperature & feel, not time!

7. Resting

Once your pork is cooked, it needs to rest for 1-2 hours (wrapped in foil) so that the meat can relax & the juices can redistribute. This will make your pulled pork juicer & more tender than if you didn’t rest. Pull the pork too soon & all the juice will run out, making the meat dry & tough!

8. Pulling

Once your smoked pork has rested, it can be pulled. This is best done by hand (gloves come in handy here!) or with 2 forks. As your pork will be nice & tender, you should be able to pull the bone out easily & cleanly. This is a sign of properly smoked pulled pork.

Once pulled, mix the pulled pork with any resting juices then serve immediately, whilst it’s still warm!

The Ultimate Pulled Pork Sandwich

A great pulled pork sandwich is all about balance. We’re talking juicy, tender pulled pork, tangy BBQ sauceto cut through the rich smoky flavour & crunchy slaw for extra texture, all piled high in a soft, toasted bun.

If this sounds good to you, there’s recipes for all of these right here, on this blog! I’d recommend going for our potato burger buns, tangy apple slaw and cherry cola whisky barbecue sauce.

Pulled pork’s not just good in sandwiches though, it also works great in mac & cheese, on top of pizzas, as a burger topping, on nachos, in quesadillas, as part of a salad and lots more.

How To Store & Reheat Smoked Pulled Pork

Store any leftover pulled in an airtight container in the fridge for up to 3 days. If you have a vacuum sealer, sealing the pork will help extend its shelf life slightly. Alternatively, pulled pork can be stored in the freezer for up to 3 months but will need to be defrosted fully before reheating.

The best way to reheat pulled pork is to mix it up with a splash of barbecue sauce (or water), place in an ovenproof dish, cover with foil then bake in a 180°c/356°f oven until piping hot. This way, the pork won’t dry out. You can also reheat it on the stove by placing pork in a pan with some BBQ sauce, covering with a lid then warming over a medium heat until hot.

The pan method is best suited to one or two portions whereas baking is better for a larger amount of pork.

Smoked Pulled Pork Tips & Tricks

• Use a bone in pork shoulder – Cuts of meat with the bone left in are more flavourful & are ideal for low & slow cooks.
• Trim & score the fat – Trimming the fat on pork shoulder down to a quarter inch ensures that it will all render out during the cook. A thinner, scored layer of fat also helps the rub and smoke flavour the meat more thoroughly.
• Season well – A generous coating of rub is key for proper bark formation & flavour development. Fatty cuts of meat like pork shoulders can take a lot of seasoning so don’t be shy!
• Maintain a consistent temperature – One of the most important parts of cooking barbecue, is maintaining a consistent low temperature throughout the entire cook. Temperature fluctuations will affect how long the meat takes to cook & how well the bark forms.
• Leave to smoke undisturbed – As the saying goes, if you’re looking you ain’t cooking! Try to open your smoker as little as possible as this brings the temperature down, increasing the cook time.
• Spritz with apple juice – For smoked pork shoulders, I like to spray the meat with apple juice as the sugars in the juice help caramelise the bark as the meat smokes. Apple & pork is also a classic combination!
• Wrap in foil – Wrapping the pork in foil towards the end of the cook, helps it cook quicker & stay moist. In barbecue, this is known as the “Texas Crutch”.
• Use a digital food probe – When smoking meat, it’s important to be able to check the meat’s internal temperature. A good digital food probe like a Thermapen is a crucial bit of kit!
• Rest well – Once cooked, it’s best to rest the smoked pork for at least an hour before shredding. This lets the meat relax & the juices redistribute which makes the pork more tender & juicier once pulled.

Troubleshooting

Smoking pulled pork is a long, low & slow process and even small mistakes can have a big impact on the final result. Here are some common issues that can occur & how to avoid them.

Why Is My Pulled Pork Tough?

Pulled pork will be tough if it hasn’t been cooked for long enough. To make tender pulled pork, make sure to cook until the meat reaches an internal temperature between 195°f-205°f (90°c/96°c). The meat should also probe soft, like butter.

Why Is My Pulled Pork Dry?

Pulled pork will be dry if it hasn’t been rested for long enough, as the juices won’t have had time to redistribute throughout the meat. To avoid dry pulled pork, make sure to let it rest for at least 1 hour before pulling.

My Smoked Pulled Pork Didn’t Develop A Proper Bark

Smoked pulled pork with poor bark formation will have been caused by spritzing the meat too often, poor airflow in the smoker or if the meat was wrapped too early.

To get the best bark on smoked meat, make sure to give it enough time to smoke before wrapping, don’t spritz too often (no more than once every 30 minutes) and make sure that your smoker is running at a consistent temperature whilst producing clean smoke.

Why Won’t My Pulled Pork Shred Properly?

If your pulled pork that won’t shred properly, it hasn’t been cooked enough then rested. Properly cooked & rested pulled pork will pull apart easily with little to no effort. If your pork feels tough or will only pull in chunks, it needs to be cooked for longer.

Why Does My Smoked Pork Taste Bitter?

Smoked pork that has an acrid bitter flavour is caused by dirty smoke. To avoid this, make sure that your smoker is producing clean smoke at all times during the cook. Clean smoke will have a light blue colour whereas dirty smoke will be thick & white.

Frequently Asked Questions

More BBQ Recipes To Try!

• Smoked Pulled Lamb Shawarma
• Brisket Style Smoked Pork Belly
• Smoked Ham Hocks
• Black Garlic Hanger Steaks
• BBQ Lamb Kofta Meatballs
• Irn Bru BBQ Sauce
• Cherry Cola Whiskey BBQ Sauce

Watch How To Make Smoked Pulled Pork

If you have enjoyed this pulled pork recipe, it would mean a lot if you could leave a review & rating. And if you’d like to stay up to date with future recipes, follow us on Instagram & TikTok or subscribe to our newsletter!